Leading QA and QC function of organization

To ensure implementation of safety culture and achieving safety targets.
 Design and implement ISO 9001:2015 Quality management system across organization
 To manage quality control and assurance function across organization.  
To plan & conduct ISO 9001, ISO:14001, SMETA Sedex, 5S, Oekotex certification internal audits including preparation of audit schedule, audit check lists, audit reports as well as to plan & conduct follow up audits.
 Responsible for successful execution of external audits of ISO 9001, ISO 14001, SMETA Sedex, 5S, Oekotex certification by third party as well as provide /support in solutions.
 Delivered business strategy and developed systems and procedures to improve the quality and efficiency of operations.
 Design and meet legal compliances requirement for raw materials and products with testing from notified bodies to show compliance with regulations including REACH, Prop-65, PPE Regulation (EU) 2016/425, US FDA and EU Food. 
 To manage supplier assessment and perform supplier audits.
 To develop material specifications including chemicals, yarns, fabrics, liners, gloves and tailoring materials.
 Handle customer complaints with deep analyzing root causes and developing complete investigation reports (5 Why, RCA, 8D) with system improvements for good customer relationship.
 To manage quality lab for incoming raw material & product testing on harmonized standards and respective calibration of equipments. 

Creating & Reading PFD, P&ID & Feasibility and cost analysis of different pilot and bulk plants and automation projects.
▪ Carry out troubleshooting of processing issues and perform root cause and work load analysis, time motion study to analyze and provide necessary remedial and prevention measures.
▪ Leading bulk trial validations of new product on different plants from R&D to the production floor and improvising existing formulations and recipes for improving profit margins.
▪ Monitored design progress to ensure manufacturing feasibility.
▪ Created a series of process optimizations to reduce production error and increase quality. ▪ Increased product yield by implementing improved processes.
▪ Modified production processes to reduce non-conforming material occurrences.
▪ Trained, coached and mentored junior staff to ensure smooth adoption of projects and responsibilities.
▪ Strengthened company's business by leading implementation of material replacement projects for $0.4 M/year savings, plant automation and modification projects for 30% reduction in labor cost and quality enhancement projects for increasing chemical resistance of PVC and Nitrile gloves based on EN-374 standard. 
▪ Developed and launched a new product line, resulting in $1 M increased revenue. ▪ Oversaw PVC mixing department and Nitrile mixing department for a reducing labor cost and increased productivity. 

▪ Reviewed processes, identifying areas that required improvement.
▪ Developed documentation, including diagrams and specifications, to meet project requirements and regulatory standards.
▪ Developed manufacturing processes that were robust yet simple to perform.
▪ Provided technical assistance to the production department when issues arose.
▪ Continually improved methods and procedures for processes, measurement, documenting and work flow techniques.
▪ Collaborated successfully with cross-functional development teams to design and manufacture new products.
▪ Quality as well quantity enhancement of different products by plant design and modification.
▪ Carry out optimization of the plants and processes to reduce rejection rate which ultimately contributes towards cost saving.

• Development of PFD, Plot Plan and Process Feasibility Reports.
• Line Sizing of Gas, Liquids and 2-Phase Transmission Lines.
• Process Design Studies Using Process Simulation Software like HYSYS.
• Hazop Study, IEE, EIA, FMEA & Fault Tree Analysis.
• Pump Hydraulics and Heat & Material Balance Calculations.
• Thermal Design of Heat Exchangers.
• Preparation of Equipment Data Sheets and P&ID.
• Sizing of 2 – Phase & 3-Phase Separators, Heat Exchangers, Towers and Decanters.
• Preparation of QPP (Qualified Process Parameters) & SOP (Standard Operating Procedures).