Working at 1570 MTon/Day Ammonia Plant (Bechtel Corporation) as Production Engineer.JOB RESPONSIBILITIES》Monitoring and control of all operational Parameters》Plan and requisition supplies and materials in advance to prevent interruption of work》Implementation of Safety rules and regulations as per PSM DuPont, PTW and IMS procedures》Optimization of raw materials, chemicals and energy consumption of plant》Prepare Daily Production, Energy index & Losses reports for management.》Prepare monthly report on Ammonia plant KPI, Energy Index, Oil & Chemicals handling》All catalyst performance evaluations》Implementation of Safety rules and regulations in correspondence to PSM, PTW and IMS policies》Executing corrective actions in correspondence to Non conformances in boilers chemistry, Benfield and gas Analysis》Plant utilities consumption optimization and balancing》Conduct energy conservation studies / practices to improve plant economics.》JSA data compilation and discussion with other agencies involved.》Analysis of Interlocks configured in PLC, ESDS and Loop Diagrams involved in plant operation》Participation in Skill Development Programs.》Plant Operation, Startup & Shutdown activities which includes;a. Reforming section: NG Booster Compressor, Air Blowers and Compressors driven by steam turbines. Primary and Secondary reformers, Shift convertors. HP boiler and LP boiler.b. Benfield section: Benfield solution circulation/draining across Absorber and Strippers through Pumpsc. Double train Synthesis Gas Compression section: Synthesis gas Compressors (Gas turbine and Steam turbine driven), S-200 Ammonia Converters, Separators, Exchangers. Ammonia & Hydrogen recovery units.d. Ammonia Refrigeration section: Ammonia Centrifugal Compressors.

Worked in Operations department at Utilities Plant.JOB RESPONSIBILITIES》Management and supervision of operation team for safe and smooth production as per SOP.》Daily basis report on production, overall plant status, shift log and audits.》Monthly report on Chemicals handling, production & consumption, Data comparison of FFBL and FPCL.》Monitoring of Utilities operation, equipment and machines, P&ID with detail.》Analysis of Interlocks & Loop Diagrams involved in plant operation.》Safe execution of routine maintenance activities.》Updating notifications of maintenance (Electrical, Instrumentation, Mechanical, Civil) jobs》Material management, Power & Steam export/import accountability on quarterly basis》Shift status logging, notifying and recording on SAP.》Conducting Hazard Awareness and Safety training of operators Participation in various Skill Development Programs.》Plant Operation, Startup & Shutdown activities which includes;I. Water Treatment: Clarifier, Sand Filters, Carbon Filters, Reverse Osmosis, Triple train Demineralization, Potable filtration.II. Cooling Towers: 10 cooling towers distributing CW to Ammonia Unit and EPC.III. Instrument Air: 03 PD Compressors.IV. Air conditioning system & N2 storage: 02 Vapor-Absorption Refrigeration ChillersV. Steam & Power Generation: 100 Ton/hr Auxiliary boiler, 02 Gas turbines 26.3 MW each and power generation at 13.8 kV.

Worked at 1570 MTon/Day Ammonia Plant (Bechtel Corporation)JOB RESPONSIBILITIES》Study and monitoring of Ammonia process, equipment and machines used in process and auxiliaries, P&ID & Line Tracing of front and back end of Ammonia plant with detail.》Analysis of Interlocks & Loop Diagrams involved in plant operation.》Participation in Skill Development Programs.》Plant Operation, Startup & Shutdown activities which includes;I. Reforming section: NG Booster Compressor, Air Blowers and Compressors driven by steam turbines. Primary and Secondary reformers, Shift convertors. HP boiler and LP boiler.II. Benfield section: Benfield solution circulation/draining across Absorber and Strippers through Pumps.III. Double train Synthesis Gas Compression section: Synthesis gas Compressors (Gas turbine and Steam turbine driven), Ammonia Converters, Separators, Exchangers. Ammonia & Hydrogen recovery units.IV. Ammonia Refrigeration section: Ammonia Compressors.ASSIGNED OBJECTIVES AT FFBL ANNUAL TURNAROUND:(TA-2017)Supervised a team of approximately 15 staff employees at Annual Turnaround for following jobs;i. Replacement of Transfer Line of Furnaceii. Furnace refractory dry-outiii. Ultra Sonic Tube Testing (UT)iv. Work permit procedure, vessel entries monitoringv. Isolation Planning of vesselsvi. Catalyst handling, loading & unloading

Working at 960 MTon Ammonia plant (Licensor Kellogg Brown Root KBR) which is considered as the paramount production unit in the entire fertilizers complex. Learning and appraising about the Production of Ammonia, Plant Operations, Reforming, Steam Generation, Heat Recovery, Shift converters, Absorber & Stripper, Converters with Intercoolers, Steam Turbines, Heat Exchangers, Catalyst handling and unloading during shut-down, Ultra Sonic Tube Testing (UT) , CF Pumps & Compressors, Control Valves and PTW System.