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خلاصہ
I have relevant experience at key positions in the manufacturing industry and well versed in managerial expertise with superlative educational testimonials and experience of the leading role in Production and Operational Excellence (Lean, TPM, and TQM).
I certainly believe that my afore-mentioned exploits, detailed in my resume duly justifies my claim and entitle me to the opportunity to serve the organization with the best of my competency and capabilities.
تجربہ
Assistant Manager Production and Maintenance
 Established KPI Management in Production
 Streamlined production lines with Yamazumi & Heijunka tools.
 Design and develop new systems, processes, and equipment to ensure manufacturing is efficient and effective.
Process controlling of production machines (Plastic injection molding machines, Rubber injection Molding machines, Hydraulic and Pneumatic presses) and manage to minimize their Cycle time.
Maximized productivity on the job by developing and implementing innovative production processes for new and existing products.
Investigate and analyze problems and devise solutions that save money, time, and materials.
Manage budgets and ensure project deadlines are adequately met according to standards and requirements.
Identified and addressed all issues that arose in a quick and efficient manner to ensure minimal interruptions of work.
Improved machines performance and effectiveness with TPM tool (OEE, MTBF, MTTR, MTTF).
Install new equipment according to customer requirements and perform initial testing and optimization procedures to ensure correct and efficient operation.
Manage whole-plant maintenance systems, including completing routine maintenance, performing efficiency tests, repairing broken machines, and recommending upgrades when necessary.
Tested malfunctioning equipment using diagnostic tools to isolate problem areas and create repair plan.
Completed repairs, upgrades, and routine maintenance procedures according to customer needs and standard maintenance schedules.
Implemented TPM Approaches in maintenance (Autonomous & Planned Maintenance) of production machines (Plastic injection molding machines, Rubber injection molding machines, Hydraulic and Pneumatic Presses, Kneader Machine) as well as support equipment, like (Cooling tower, Compressors) as per schedule.
Developed value stream mapping of processes and identify Muda within the system.
Implemented effective controls to remove or reduce the wastes form process (Like; Re-layout of machines, Yield Optimization, Kaizen & 5S implementation.
Maintained effective implementation of Customer SQM systems with best qualification in customer audits.
Lead ISO activities (9001, 14001 & 18001) at production floor and qualified ISO periodical audits by SGS.
Developed tooling health system (Dies & Mold) to monitor dies & molds performance and minimize breakdowns during production.
