خلاصہ

EXPERTISE & ACHIVEMENTS:
➥ Created single sqlite .db as a standalone relational database for previously 3 separate cell rooms (x9 Electrolyzers | x12 HCl furnaces), 3 separate brine systems & 3 Absorption chillers (with tons of separate spreadsheets) which now can be analyzed/correlated in terms of lab data, maintenance history, material consumptions, current efficiencies... Above quantitative relationships now made cost-efficiency possible through in situ process optimization, for instance by making water turbine & Freon compressor set-points ‘dynamic’ I saved ~370kWh on daily basis
➥ Conducted Process research and analysis (computer aided simulation/statistical process control) that tests the technical feasibility & or optimizes, design, operation and performance of equipment, components and systems. I have applied these skills in pipe network re-routing for compressed nitrogen/air circuits to reduce pressure losses & increase occupational safety. I was able to create fitting distribution curves to hundreds of electrodes for deducing predictive health decay models, leading to accurate budget & energy planning. For the fiscal years 2015 & 2016 my proposed electrical energy requirements for electrolyzers fell between the accuracy of ± 3%
➥ Trained fresh engineers & operators with a ‘look-see’ approach by building mockups of DCS/PLC & process networks using dynamic models in Geogebra & VBA driven Excel spreadsheets. My DCS mockups slashed training periods from 12 months to less than 4 months, it also lessened operator post-turnover headache majorly faced by HR
➥ Defeated ‘raw materials consumption’ face-palming my managers by Resource Monitoring (via SAP ERP) and avoiding/minimizing resource-hoggish processes
➥ Pointed out ‘make-believe’ chemical/equipment suppliers based on usage/maintenance averageness
➥ Saved hours in development jobs by meticulous scheduling via infographics of resources/manpower
➥ Deciphered cyclic problems faced by shift/maintenance engi

پراجیکٹس

Nuberg India N2 PSA Unit & Liquid N2 storage
Asahi Kasei 30MTD Acilyzer single Electrolyzer
UhdeDenora 40MTD Gen.III BM2.7 Single ® Electrolyzer
Formalin production via Ethanol
Data Centralization of x9 Electrolsyers Process Variables
Re-commissioned York Chiller Single Effect
Commissioned York Chiller Double Effect 400RT Steam Fired

تجربہ

کمپنی کا لوگو
Senior Chemical Process Engineer
Sitara Chemical Industries (Pvt) Ltd SheikhuPura Road, Faisalabad
فروری ۲۰۱۲ - موجودہ | Lahore, Pakistan

Following sections are the major units that I command (as shift in charge as well as process analyst)
➥ UHDE Cl2 Electrolyzers (430MTD) – Carefully averaging outlet cathoyte/anolyte temperatures (utilizing immense heat of formations) I reduced steam consumption to preheat feed brine as well as cooling loads to precool feed caustic
➥ Asahi AKC Cl2 Electrolyzers (180MTD) – Rated heated air coils such that entering N2 temperature is well above 60ºC at electrolyzer tripping condition to avoid membrane thermal shock while ensuring adequate N2 flow rate
➥ CAUSTIC 50 w.t% EVAPORATION (570MTD) – Recovered tons of slightly alkaline but low TDS process condensates & used it as feed RO water after HCl pretreatment
➥ HYDROCHLORIC ACID PLANT (300MTD) – 35 w.t% hydrochloric acid production by combustion of hydrogen and chlorine gas in furnaces designed by SGL Carbon-Germany & Carbone Lorraine-France
➥ ANHYDROUS LIQUID Cl2 (35MTD) – Monitoring three Freon compressors for any mechanical overhaul & maintaining COPh of at least 2.8
➥ ABSORPTION CHILLERS (1070TR) – I oversee two YORK double effect machines each 400TR & one YORK single effect machine of 270TR. Machine performance history as well as solution chemical health are comprehensively logged & scrutinized for timely assessment & troubleshooting
➥ COMPRESSION CHILLER (260TR) – Of the 5 total Na-hypo batches at least 3 are always online & generating a plan to extract heat optimally is key to manufacture batches of varying Cl2 concentrations on schedule
➥ WATER TREATMENT – Maintaining key performance indicators of 2 RO & 3 Demin systems including Conductivity tests, Langelier index, pH, Recycle ratio, Regeneration frequency, Multistage pumps ampere/noise level …
➥ COOLING TOWERS – Totaling a tonnage in excess of 2000TR I manage 3 Hamon-French cooling towers including inhibitor concentration, blowdown durations/frequency & guaranteeing 4 to 6 cycles of concentration for optimizing make-up water quantity. In addition mec

کمپنی کا لوگو
Blogger/Writer/Technical Translator
Google Blogger
جنوری ۲۰۱۰ - موجودہ | Islamabad, Pakistan

➥ www.defence.pk
➥ www.defencedog.blogspot.com
➥ www.khanzmusing.blogspot.com
Job Desciption
➥ Content/Technical writer
➥ Forum moderator
➥ Client-side Javascripting

تعلیم

University of Engineering & Technology
بیچلرز, بیچلرز ان سائنس, Chemical Engineering‎
Engineering Management, Polymer And Petrochemical
درجہ A
2012
Faisalabad Grammar School
انٹرمیڈیٹ / اے لیول, اے لیول, Faculty of Sciences‎
Applied Mathematics, Chemistry, Physics Education
درجہ A
2006
Faisalabad Grammar School
میٹرک / او لیول, , Matriculation‎
O-Level
درجہ A
2004

پیشہ ورانہ مہارتیں

ماہر ABZ DesigNET * Pipe Networks * Valve siz
ماہر Excel & VBA
ماہر GE Winflows * Complete RO system designi
ماہر GeoGebra * Engineering & DCS Models
ماہر HTRI Xchanger 6.0 * Shell & Tube Exchang
ماہر Linux Debian
ماہر Oracle Crystal Ball *Regression *Optimiz
ماہر R-Data Analysis
ماہر SAP ECC 6 R/3 *PP module *MM module (4 y
ماہر Tahoe HydroFlo * Pump rating * Pump sizi
ماہر Tahoe PumpBase * Curve study * Pump sele
ماہر رسم الآلات

زبانیں

ماہر اردو
ماہر انگریزی